Cold Hot Rolled Aluminium Steel Coil Tension Leveller

Cold Hot Rolled Aluminium Steel Coil Tension Leveller


I.CZPT parameters and configuration directions
one. CZPT parameters

Relevant substance: cold rolled strip, galvanized sheet, stainless steel
Content quality: common steel coil
The energy of the material   бb≤345 N/mm2,бs≤490 N/mm2
Material thickness: .3 ~ 1.two mm
Content width: five hundred ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil fat:         ≤10T

2. Merchandise parameters

Shearing accuracy:    ≤±0.five mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile size:          1000-5000mm
Diagonal :           ≤±0.5 mm/2000mm
Shear size:        1000-5000mm

three. other parameters

power supply: 380V/50Hz/3Ph
highest feeding velocity: sixty m/min
chopping frequency: twenty-thirty Zhang /min (with 2000mm prolonged sheet depend)
creation line handles an region of about 23m * width four.5m

II. Device composition
The device configuration is primarily composed

hydraulic feeding trolley
Cantilever uncoiling device
thirteen roll leveling machine
Storage buffer pit (user’s very own)
Rectifying gadget
The roller servo feeding machine
The new electric shears
Conveyer belt
Pneumatic feeding stacking gadget
Servo electric powered management system  
CZPT program
pneumatic method (fuel source consumer owned)

III. Machine composition details:
1. CZPT feeding trolley
Utilised to area materials roll. The roll wear sleeve positioning in stand.

one.1 technical parameters:

CZPT capacity:      10 tons
Movement speed: 7 m/min
Cell motor electricity: 1.five KW
Functioning force: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting frame.

CZPT lifting system
Motor push system with a speed reducer
Xihu (West Lake) Dis. rail
V variety assistance platform

1.three houses: the material trolley for feeding. It sat on the two metal rails, by the motor via a speed reducer and a chain transmission, driving wheel shaft carrying a roll of content to the axial direction of movement of cantilever unwinding feeding, entered into the main situation of the shaft, the trolley for supporting the table best is composed of a cylinder driving the content roll centre of the internal gap of the line rose to unwinding movement axis position, trolley down and from main shaft of at exit to the up coming charging position.

2. The cantilever enlargement uncoiler: coiling pressure in uncoiler reel.
2.1 CZPT parameter:

CZPT potential: 10 tons ten tons
The core shaft up shrinking: fifty mm (Φ480~Φ610mm)
Main motor power: two.two kw
Cylinder working pressure: about 12MPa.

2.2 Material stand machine is made up of a core shaft, a base and a transmission technique

the core shaft and its construction
motor push program
clutch gadget
auxiliary help

two.3 Overall performance: the main shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are related with the rotating cylinder. The travel shaft rotates in reverse path, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In buy to enhance the rigidity of the main shaft, the uncoiler is outfitted with auxiliary assistance the auxiliary support is pushed by hydraulic cylinder.
The main shaft plate can be installed to satisfy various specifications of coil diameter size

three Roller leveling machine:
three.1 technical parameters:

The variety of flat rollers: 13 (which includes a pair of rollers)
Leveling roller diameter: 85 mm
Leveling roll width: 1500 mm
Leveling roller material: forty five#
Leveling roller hardness: far more than HRC50 – 55 (grinding chrome plated) 
Main motor energy: 7.5kw

three.2 Component:

AC motor,reducer

three.3 Overall performance: This machine is composed of 1 sets of roller and eleven roller, motor speed reducer and bracket foundation. Roller prime roller 6, reduce roller 7. Leveling equipment and fixed in a rigid slider, slider, respectively, by two pairs of screw pair generate the lifting and tilting, to modify the leveling gap and leveling angle, namely: work roll forming harmonic attenuation of straightening and improve the leveling high quality sheet. Leveling device perform roll for initiative, the transmission get: motor driven equipment reducer, will be transferring electrical power to a leveling roller.
Leveling roller is the crucial part of the machine, which is controlled by rigorous process.

four. Storage buffer pit (user’s personal) 

5. Correction device: mounted sheet, avoid deviation.
Center variety: 500 ~ 1500mm
Efficiency: used for feeding on the content to make certain the accuracy of the diagonal shear. Guide changing screw, the baffle and the direction of the plate width, in purchase to adapt to the various width correction sheet

six. The roller servo feeding device: 
the structure of the roller, the roller diameter 115mm, manual screw adjustment. On the floor of the roller to offer with glue, enhance the friction pressure, the gravitational force.

parts: body, perform roll, servo motor.
operate: for boards into the flat shears, and specific management of slicing length. Function roll guide screw adjustment control, roller area hanging rubber processing, enhanced friction.
motor: servo five.5KW

seven. Shears: Q11-3*1600 electrical shears. Utilised for specific cutting of plate after leveling.

8. CZPT belt: parameter:

Motor electrical power 2.2kw
The conveying speed is much less than 60 m/min
CZPT belt length 3000 mm

eight.2 Component:

flat belt, rack
motor drive method

eight.3 homes: shear plate shearing equipment under the 1st slide in the unbiased transmission belt, flat belt and the plate conveyor to stamp material.

nine. Pneumatic substance stacking device: 

Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing duration one thousand-3000mm. its position is slicing the sheet stacking, by a cycloid pin wheel reducer drive, can go CZPT and backward, and can in accordance to consumer demands, the sheet stacking computerized together.
Blanking platform with lifting system, convenient stacking. CZPT action, size 3000mm.

10. Servo electrical technique:
By the power distribution cupboard and the functioning table:
Functionality: energy needs: 380V + 10%, 50Hz + 5%, a few section AC.
The device of electrical technique (in phrases of the structure of the construction of the exterior) is mainly composed of a control station, junction box and the detecting element and government components. The servo control system, automated speed, sluggish pace, brake, shearing techniques, hassle-free operation (terminal to the perimeter from the desire facet, the ego), and touch screen centralized control procedure.
The main electrical elements choice of CHINT, servo motor variety of domestic nicely-recognized brands.
Relationship amongst tools and energy line is liable for the person.

eleven. CZPT system:

The system adopts integrated pump, valve block mounted in the tank and dispersed mattress.
The primary hydraulic valve goods howard.
Rated doing work force of hydraulic method 16MPa.
CZPT oil consumer owned.

12. Pneumatic and lubrication method:

Pneumatic system strain .6 MPa
Gas system wants 800 liters / min
ZheJiang Yadeke pneumatic factors choice of merchandise, primarily for the use of stack feeding system.
The equipment box or the speed reducer is lubricated by oil tank. 
Fuel source consumer owned

13. Other guidelines:
thirteen.1 Creation line gear spray paint dry paint. If users have particular demands for the equipment to give the color tone, or creating.
13.two Foundation building, set up and debugging of embedded areas and the usage of water, oil, gas and electric power by the consumer dependable
thirteen.three the gas supply of the entire set of equipment is equipped with the user.
thirteen.4 installation and commissioning is concluded, the two sides want to take care of the handover methods, not for the acceptance of the handover processes and set into use, that is, the two sides agreed to accept certified. 
thirteen.five other matters of negotiation.

LINAN XINRAN Photo voltaic Gear CO., LTD
No.702 Xihu (West Lake) Dis. Constructing, Wanma Highway, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Cold Hot Rolled Aluminium Steel Coil Tension Leveller